Cello progress

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Cello ribs installed in the mold, glued and clamped to the blocks.

Yes, you have to keep the wood warm!

The weather outside persisted in temperatures hovering just above freezing, so I brought the project indoors, heated the joints with a heat-gun, brushed hot water, slathered hot glue and clamped ’em home. Good glue squeeze-out all around; should be very good joints.

All ribs installed–glued to the blocks in the mold. Next step is linings.

Next Step: Linings

Actually, the very next step is to trim the excess rib length off the corners, and smooth them so that they are square-ended and straight along the edges…and parallel to one another. But that is a small enough task that I will combine it with installing the linings. The linings are a pretty easy, pleasant step in cello building…they are easy to make, easy to install, and the work goes quickly. That is what is next, and I should have it done pretty soon. Nice weather or no. 🙂

Thanks for looking.

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Lion-head viola in progress

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Not your “typical” Lion-head viola

So many of the “lion-head” instruments of the past have been either so highly stylized that they were unrecognizable, or so poorly carved as to achieve the same result, or, when done in a completely recognizable fashion, were representative of a snarling, dangerous beast which I find difficult to associate with a viola. I wanted the dignity and power of the lion– the majesty, to coin a cliché, and not the predatory beast.

Grafted Scroll

I wasn’t even sure I could carve such a head, so, rather than risk a perfectly good neck-billet on a gamble against my questionable artistic ability, I decided to plan a grafted scroll. I have done this in the past, but this is the first time it was planned. Usually, a scroll graft is a repair, or a major alteration. In some (relatively rare) instances, a maker will perform a scroll graft in the new-making process, so that the new instrument will seem to be old. (No deception involved, it is just that virtually all instruments made before 1850 now have a scroll-graft, as a result of a shift in musical demands, and changing construction styles. Most of the “baroque” instruments were re-worked in this way, so that very few have the original neck.) The scroll-grafts I have done were repairs, up until now.

Knowing that there was a very good chance that my lion-head might not turn out well, I chose a very hard, even-grained maple block for the head, and only enough of the pegbox area to permit a graft. When/if the head turns out acceptably, I have a viola neck billet prepared to graft into the hard maple head, and after that it can be treated as any other scroll/neck for a viola.

Lion-head in the making

This is how the Lion-head looks for the moment. The mane will have to fair into the cheeks of the pegbox–(which haven’t been sawn out, yet, as full-width is easier to hold in the vise.) That will have to happen soon, to finalize the shape of the head and mane.

Oliver Lion-head Scroll (unfinished)
Lion-head scroll from bass side

 

Oliver lion-head scroll (unfinished)
Lion-head scroll front quarter
Oliver Lion-head scroll (Unfinished)
Lion-head scroll from Treble side

16.5″ Oliver Viola

The proposed viola is 16.5″ on the body, with a one-piece big-leaf maple back, and Sitka spruce top. The neck is big-leaf maple, except for the hard-rock maple head. (BTW, that hard-rock maple really earns its name– it was really hard to carve). As the viola is one of my own design, it is labelled an “Oliver” viola (my middle name, and that of my Dad and Grand-dad.) I use that name for all the instruments I design myself. Any design I copy from someone else’s work, I label as “Modelled after…”

The other violas I have made to this design (same body as #11 Oliver Viola– see the chronology) have had very good tone…I seriously doubt that the lion-head will affect the tone significantly for better or worse. But some people like a traditional scroll and will not like the lion. Others may find the lion attractive. We’ll see how folks respond. So far, I like it.

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Oil Varnish Glazing Procedure

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Glaze Procedure for Oil Varnish, Using Artist’s Oil Colors

Procedure for shading or antiquing oil-finish violins:

Water-based Stain procedure

1.      Using a clean brush, and very strong coffee or tea (with instant, you can make it as strong as you want), stain the instrument a nice tan color all over, including the “handle” area of the neck. This will probably take more than one application, but let it dry completely before repeating.

2.      The application of the (water/coffee) stain raises the grain as well, so, between applications of coffee, let the instrument dry completely, then lightly sand it with VERY fine micromesh, to get rid of any major irregularities but NOT diminish the texture (provided you like texture– I do; if you want less texture, sand more.). Sand the handle area mirror smooth between applications of stain. Warning: if you are using coffee or tea, absolutely do NOT use steel wool for smoothing. Iron reacts with the tannins in the wood and especially the tea and turns jet black…so if  tiny fragments of steel end up snagged in the fibers of the wood, they will leave black stains that will not come out. Some of us learn the hard way…

Seal the wood

3.      Once it is ALL the color of tan you want, and ALL the texture you want, and ALL dry, seal the instrument, using a mixture of oil varnish, yellow oil-soluble dye, and turpentine to thin the mix. (How much yellow? Depends on what you want to accomplish…I would say keep it very light.) The oil varnish is usually fairly thin to start with, so you won’t need a great deal of turpentine. It may take more than one coat to seal it–if so, make sure the WHOLE body gets the same number of coats, to avoid creating heavy areas. Allow the instrument to dry completely. I only apply this to the body and the scroll– not the handle portion of the neck. Incidentally, you want to seal the surface, not soak it all the way through. Go easy with this stuff. It is a good idea to sand (lightly, using 400-600 grit) before moving on, and wipe it down with a turpentine-dampened rag. This removes any unwanted particles, and leaves the surface clean and ready to coat again.

Color application

4.      Using Brown Madder Alizarin (Windsor-Newton) oil paint (get artist’s grade, not student grade; the artist’s grade has more pigment), thinned with a little oil varnish and a tiny amount of linseed oil in a small jar, get a mix that is soupy, but not water-thin. (You need the linseed oil to keep it from drying too rapidly) Incidentally, if you want a redder-brown, add a little Purple Madder Alizarin—it only takes a little.

5.      Apply the mixture using a fairly stiff brush, over the entire instrument except the neck (handle area). You might try just one area at a time, until you see what it will do. Get the color into every little crevice. Set the brush aside, and rub across the grain with your fingers. You want the mixture to be starting to set up a little, just as you get the glaze to the color you want. Remember that you will probably be applying two or more coats of glaze, so feel free to rub most of the coat off that you just applied. Rub harder in areas you want lighter, simulating wear. The reason you rub cross-grain is to encourage pigment to hang up in the deeper reeds, and stay there. I use the heel of my hand to get the look I want.

As the mixture begins to set up, you will feel it stiffening– at that point, you can rapidly pat it with your fingers, over and over, leaving hundreds of fingerprints, but removing all streaks. The “fingerprints” all blend together, making perfectly smooth color transitions, and if there are areas that are too dark, you can rub them a little (cross-grain) with a rag. At this point the dark reeds should be pretty visible, and the light areas are the only thing you are blending colors on.

6.      Once you have the whole instrument the color you want (but lighter than final planned color), and no bad spots, let it dry until it is hard to the touch. You can use your fingernail or the tip of a knife to carefully remove or press flat any “zits” that are sticking up.

Varnish between color coats

7.      Give it another coat of the yellow varnish, still pretty thin. When it is COMPLETELY dry, go over it with fine micromesh, to get any little “zits”, hairs, etc. off. Be careful not to rub through into the color coat.

8.      Subsequent glaze coats as needed. (The thinner the glaze coats, the more transparent the final effect—plan on several very thin coats, instead of fewer heavier coats.) Don’t go too far with this–you don’t want to obscure the wood. Check for any areas needing touch-up. Let it dry completely.

9.      Another coat of yellow varnish, or brown, if you want it darker. Allow it to dry, and lightly sand it, with extremely fine micromesh .

Final varnish procedure

10.  A last coat or two (or more, if you wish) of varnish, and final rubdown.

Neck Stain

11.  After the varnish is completely dry I used to use the neck stain from International Luthier’s Supply, in Tulsa (no longer available, as that company no longer exists). Six to eight coats, rubbed in vigorously, with a 4/0 steel wool rubdown between coats, seemed to work pretty well. Don’t apply this stuff before you are finished varnishing—the varnish doesn’t like it at all. (There are other ways to stain necks–take your pick…. Wish I knew what had been in the stuff I got from ILS, but they are gone for good. Too bad.)

12.  Note: I originally used tung-oil varnish for this process, but the process does not require the use of tung-oil varnish—any oil varnish would work; tung-oil varnish dries very rapidly, and just makes the process a lot easier to complete.

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Contact Form is finally useable

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Technical difficulties, I guess. All I know is the Contact Form didn’t work.

If you have tried before and it failed, I apologize– the phone number was good, and a few folk called, but the contact form failed consistently. A friend repaired it today, and it works as advertised.

If you contact me now I will get your message in my e-mail, even if I don’t go check the website. And I check my email multiple times a day, as a rule.

So– I’m really sorry for the delay; please drop me a line.

Chet Bishop

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A Luthier’s Valentine

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A valentine for this Luthier’s Lady

Valentine’s day 2012

It has been way too many years since I gave my wife a Valentine’s Day gift, or even a card. (She always told me not to…should I have believed her, or was that some sort of “feminine wiles” at work?)

Emergency!

This year, at breakfast, she showed up with a lovely card she had bought for me. Made me choke up. So when she left for work (I had the day off) I went right out to the shed and rummaged around for materials to make a valentine for her.

The red heart is made from a scrap of curly bigleaf maple left over from the cello I made last summer. The backing is Englemann spruce I had sitting on a shelf. Didn’t get much else done that day…but when she got home, it was done. I hope it makes up for some of the wasted Valentine’s Days of years gone by. 🙂

Luthier's Valentine
Luthier’s Valentine, made for my wife, Ann, February 2012

I couldn’t ask for a finer wife. We’ve had over thirty-one years together. I’m sorry it took me so long to think of a proper Valentine’s Day gift.

For those interested, the entire finish is shellac, dyed different colors, except for a single coat of propolis on the spruce, after the first coat of shellac, to accentuate the grain. The purfling is cello purfling.

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Small progress report on the cello–upper ribs installed

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Upper Ribs installed–Pegbox carved deeper

Tonight I shaped the upper sides of the upper corner blocks and the lower sides of the lower corner blocks to receive the upper and lower ribs.

Shaping the Blocks

I did some of the shaping on my oscillating spindle-sander–a very handy tool which has paid for itself many times over–and some with an incannel gouge (Curved, but beveled on the inside face, rather than the outer face), finally smoothing with a half-round rasp.

More work for the Bending Iron

I noticed that during the time the bent ribs have been languishing in the unheated shop, they had straightened a little, so I turned on both the bending iron and the glue-pot, and while I waited for them to get hot, I carved some more on the pegbox of the scroll. It is nearing completion, in terms of depth and inside dimensions, but there is a whole lot left to go before it is anywhere near final completion. It takes about 20-30 minutes for the bending iron to get really hot, and that is about right for the gluepot as well.

Installation procedure

I dry-fitted the ribs first, to make sure that once they were glued in place, both ends would fit correctly and the length of the ribs would lie flat along the curve of the mold. Then I loosened the lower end and slathered the hot hide glue on, and clamped the rib into the curve with a clamping caul (a elongated wooden block shaped to force the rib tightly into the curve of the corner block.) Once the corner block end was in place, I glued the upper end to the neck block.

Note to self: warm the wood before gluing!

The shop was awfully cold, and the glue was gelling very rapidly. I hope I achieved a good joint– if not I can correct it tomorrow. I should have heated the joints with my heat gun, before applying the glue, but I wasn’t sure where it was, and didn’t feel like stopping everything to go look for it…so I just worked very quickly. 🙂 We’ll see how it turns out.

My other work: barge-building

Tomorrow, Ann and I will attend a barge launch at Gunderson, LLC, in Portland, where I work. We build large ocean-going barges, and rail freight-cars, there. Here’s a video of an earlier launch, if you have never seen one: http://www.gbrx.com/Videos.php?expandable=2

(I would rather build cellos…) 🙂 When I get home I will try to get the lower ribs installed, and the pegbox completed.

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Small Sidetrack on the Cello Trail

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Teaching Lutherie Today…

(Didn’t get much done on the cello…)

Today a young man came to work on his viola– so it was a rather distracted day– but I did accomplish a few things:

Re-work and new work

I discovered that the C-bout ribs I glued in place last night were actually not in good contact, so I will steam them off and re-install them. No biggie, but not happening today.

I laid out and began cutting the scroll and neck for the cello, and, partway through, decided I really needed a carving mallet. (sigh…I know…) Anyway, I had a chunk of a neck billet left over, and a piece of an old sledge-hammer handle, so….

Carving mallet

New Tool

Anyhow, I also have needed a drill press, as, when my youngest son moved out, he took with him the only drill press we had; so I found one (1/2 hp, 5 speed, 5/8″ chuck) on Craigslist, and this evening we went and got it.

Current status:

The scroll is cut out and the volute trimmed about halfway around the curl (all the outer-most turn). All the ribs are bent, and the glue-pot is full– so tomorrow evening I hope to try again. Great weather we are having, so I may get to do a lot more outside.

Be patient…the cello is on the way. 🙂

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Beginning a New Cello

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Starting a new “Davidov” Cello

I decided a new cello was in order, and I hope to have it completed in time for the Marylhurst Musical Instrument Makers Show, the last weekend of April.

This will be another “Davidov” 1712 Stradivarius model, similar to the one on my Chronology page (instrument #16), but with a one-piece back. I like one-piece backs, but they are not very common on a cello. This wood (back, sides and neck) is from the same maple log as that from which instrument #19 (five-string fiddle #2) is made. The belly will be Sitka spruce. I plan to make the whole instrument darker than the last one was. Here is a photo of the slab from which the back will be made:

This is a slab of old-growth Big-leaf Maple heartwood. Not everyone will use heartwood, but I like it. I planed some of the rough surface off so that you can see the flame in the wood.

I will try to post photographs of the progress, as the cello emerges.

 

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First Attempt at a Guarneri del Gesu Model

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Classical violin, modeled after the 1735 “Plowden” Guarneri del Gesu

December 2012;

For my 21st instrument, I decided to try a “copy” (rather a loose imitation) of a Guarneri del Gesu violin, the 1735 “Plowden”; it turned out very playable; well balanced, with good tone. It is made of European maple and spruce, purchased from International Violin Co.,  in Baltimore, Maryland.

I messed up the varnish and had to start over, so the varnish did not come out exactly the way I wanted it to…but it looks pretty similar to the original, even at that. So I am happy with it.

I’ll try this model again, soon.  But the next thing on my list is another cello. 🙂

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