Shaping the linings
Last time, I had the Garland complete, except for trimming (shaping) the linings, and levelling the front of the garland so I could trace the shape of the plates from the completed garland. I shaped the linings, using a small sharp knife and a scraper:
Leveling the Garland and Tracing the Plates
I leveled the garland by rubbing it on a sanding board (coarse abrasive cloth glued to a flat aluminum plate, in this case), and then used a washer to trace the shape onto the front plate. The washer adds 3 millimeters around the perimeter of the garland, to allow for the plate overhang on the finished instrument. I still have to shape the corners separately, as the washer simply makes them round:
Cutting out the Plates
I used a bandsaw to cut out the plates, as close to the lines as I could, without touching them. Then I used a spindle sander to bring the perimeter exactly to the lines, and, finally, I used files to smooth out any ripples left by the sander. I am really not comfortable looking at these extra-long corners, but, once the garland is glued to the plate, it is very easy to trim them to the exact length I want; and much more difficult to put wood back, if I remove too much.
I am deliberately leaving my corners abnormally long, as one of the problems noted by my teacher is that I have had a pattern of making rather short corners. (Ironically, I had only done so as an over-correction to an early tendency to make my corners too long. Sigh…)
I handled the back plate in similar fashion to the front, and completed it next. It was very important that I remember to trace the front plate off the front of the garland, and the back plate off the back. The two look very similar, and will match very well when complete, but they are not precisely symmetrical about the centerline, so; if I forget and trace them both from the same side, then one of them will definitely not fit. (Ask me how I know….)
Now I am ready to begin plate-carving. I will begin with the front plate, simply because it is easier on my hands. Furthermore, the pattern of building I follow requires that the front plate be completed first anyway. But, honestly, the older I get, the more it stresses my hands to carve the maple, so it is nice to have the front plate completely done, and to feel good about that while I begin to tackle the back plate.
To you sharp-eyed observers, the reason the slant of the “flame” on the back is going up from left to right, instead of down from left to right, is that you are looking at the inside of the plate. When I turn it over and carve the outside, you will see that it slopes the same way as the one in the poster.
Over the next few days, I will move toward completing the carving of the front plate. Then…well, you can follow along and see. 🙂
Thanks for looking!